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    • หนังสือ
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Organic product in just only made from organic raw materials!

The important key to organic processing

Do not let it be mixed with non organic materials and products

Do not let it be contaminated with anything that the standards do not allow.

Do not let it be contaminated with anything that the standards do not allow.

Do not let it be contaminated with anything that the standards do not allow.

Do not let it be contaminated with anything that the standards do not allow.

Do not let it be contaminated with anything that the standards do not allow.

Who needs to be certified as a processor of Organic food?

  Anyone who needs to process, dry, freeze, clean, mix, package, or label all organic products need to be certified according to standards. Packing and labeling are not counted as "processing" but are considered "preparation" operators.

The Process of Organic Food Processing

It must be traceable and transparent.

Good post-harvest management to avoid the contamination of organic products.

It must be traceable and transparent.

Must have a good documentation system

Good post-harvest management to avoid the contamination of organic products.

It must be traceable and transparent.

Good post-harvest management to avoid the contamination of organic products.

Good post-harvest management to avoid the contamination of organic products.

Good post-harvest management to avoid the contamination of organic products.

Limit the use of processing aids

Limit the use of processing aids

Good post-harvest management to avoid the contamination of organic products.

No GMO and nanomaterials

Limit the use of processing aids

No GMO and nanomaterials

No ionizing radiation

Limit the use of processing aids

No GMO and nanomaterials

Source of raw materials

  • Only raw materials that are certified same standards as the product's standards can be used to process organic products.
  • Processors must request a copy of the standard certificate that has not expired from the raw material supplier every time. 
  • The process of obtaining organic raw materials packaging, labeling, invoices, and transport documents must follow the requirements for organic standard inspection 
  •  If there is a high risk of contamination, the raw material must be tested for chemical residues. 

Avoid mixed and contamination by "Separation System"

Separation by space in the storage or packaging

Separation by space in the storage or packaging

Separation by space in the storage or packaging

Separated by the production line

Separation by space in the storage or packaging

Separation by space in the storage or packaging

 If it cannot be separated by the production line. Processing different periods and cleaning every time when change from conventional to organic production

 If processors use the same production line. Processors must pack out a certain amount of organic product to clean the production line and record it.

Additional necessary guidelines

  •  Establish every step of cleaning the production line, and cleaning process and understand the responsible staff (internal training record).
  • Have a form to clean the line according to the procedure set by the factory.
  • If the line is cleaned with organic ingredients, it should be recorded separately, to separate it as a general product and there is evidence of where it was stored.
  • There is a record of cleaning the relevant lines before the production of organic lots.
  • If there is parallel production, labels must be displayed to distinguish between products, organic and general raw materials at all stages (bags, packaging, cartons, etc.). 

Documentation and labeling

  • Organic product processors must prepare an "Organic Product Management Plan" and "Organic Product Management Guide" for all stakeholders at all levels.

      Recommendations for the preparation of quality manuals on organic agricultural products. Entrepreneurs who have certified processing plants according to other standards such as GMP and  HACCP can use those documents as the basis for preparing various documents related to organic raw materials products as well, such as procedures, documents related to receiving goods, preparing stock of products without the need to prepare a quality manual for organic raw materials separately. However, specific relevant document codes for organic raw material goods must be defined, as well as records related to "organic" must be identified. "Status" or clearly distinguished from "general" and other details as required by organic standards approved by the operator.

  • Organic product labels must be displayed on bags, packaging, cartons or others at every step in the processing plant.

  • The entrepreneur must keep a copy of the supplier's certificate and related documents such as product receipts, etc. Processing records, storage records, stocks, etc., provided that they are referenced or identified as "organic" on such documents.

  • In the case of standard goods, Europe must specify the inspection code on labels, invoices and documents related to the sale of organic products.

  • The processor must establish a good accounting system. Able to estimate the quantity of raw materials used or purchased in accordance with the quantity of the final product sold.

  • If the raw material is not in proper packaging and there is no correct label on the raw material. The processor must return the raw materials to the supplier, except in the case of raw materials sent directly from the farm.

Traceability

     For the organic market to continue improving consumer confidence, entrepreneurs must be able to trace back their products to the farmer's farm.

     Traceability of products with various processing steps, such as dairy products, oil, or noodle mills, is not as easy as tracing fresh products (it is not difficult to trace them back to the farms). However, traceability should be possible at all stages. 


    Each unit product must be traceable to at least one step before and after every organic product and raw material is required to be traced to the  origin of goods


Every time a product has an “organic” status and the quantity produced by organic producers corresponds to the quantity sold


Guidelines for documents to control the movement of goods

 List of procurement/receipt of raw materials specified in the purchasing lot, date, list of farmers who purchased organic materials, quantity, status 

  

Processing report indicating the processing date, the raw material lot, the amount of organic rice used to clean the machine (if produced after the general product), and the quantity of the product obtained. 

  

Distribution Report specifies buyer name, date, type of goods sold, lot of goods, status, quantity, invoice, .... 



All reports must be linked through a code, such as an item lot number.

  


 In the case of goods, products with complex production.

  1.  A production report must be prepared for each lot that includes the source of raw materials, produced lots, time and quantity control methods, such as from the number of raw materials to the number of final products, and attached documents for requesting inspection certificates.  
  2. The European Union strengthens the traceability of organic products by considering “summary documents related to each batch of production”. 


Ingredients, additives, processing agents

Ingredients that do not come from agriculture that Organic Thailand standards allow to use

TAS 9000-2564 Appendix A Table A.6

Ingredients that do not come from agriculture that EU standards allow to use

(EU) 2021/1165 (Annex V)

Ingredients that do not come from agriculture that NOP standards allow to use

§ 205.605, 205.606

How to clean without contamination?

Water that comes into contact with organic raw materials is used as a food ingredient, used to clean raw materials at production lines, at least equal in quality to “Drinking water” 


 Cleaning Substances to be used to clean and disinfect equipment, equipment, production lines and storage rooms must meet the following regulation requirements

  •  Prepare a manual for cleaning the production line in every step and understand it with the staff in charge (internal training notes). 
  • There is a form to clean the production line according to the procedures specified in the manual. 
  • If the production line is cleaned with organic raw materials, there is a separate record for generic products and evidence of where it is stored. 


 Pest control and contamination 

  • Do not let the raw materials come into contact with various contaminants such as fuels, pesticides, wood preservative oils, fungi, and cleaning agents. 
  • Control insects and pests using prevention-first methods. 
  • Permits the use of pest control substances according to the same requirements as those used on farms. 

Hygiene Management

Cleaning Substances to be used for cleaning and disinfection
Organic Thailand: TAS 9000-2021 Appendix A Table A.8EU Standards: (EU) 2021/1165 (Annex IV) NOP Standard: The National List of Allowed and Prohibited Substances

Insect and Contamination Control

If prevention method does not work then can follow this list
Organic Thailand: TAS 9000-2021 Appendix A Table A.3EU Standards: (EU) 2021/1165 (Annex II) NOP Standard: § 205.271

Organic food processing and food hygiene standards

Organic Control Critical Point (OCCP)

  •  Principles for handling organic food processing should include either Good Hygienic Practices (GHP) or Good Manufacturing Practices (GMP) to meet the requirements of Good Hygiene on Production food should include Hazard Analysis and Critical Control Points (HACCP) by analyzing or evaluating hazards affecting food from raw materials, production processes until reaching consumers and determine critical control points to create a control system to eliminate or reduce causes that cause harm. 
  • In addition to food safety, the organic food processing process must also be standardized. The system must also guarantee that there is no loss of organicity during production. Therefore, an analysis of the risk of loss of organicity and the Organic Control Critical Point must be added since raw materials, the production process reach the consumer as well. 

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